Paddlingsfabriken

Paddlingsfabriken - Melontatehdas

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Wood composite or full fiberglass kayak - which is better?

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Contrary to common perception wood composite kayaks are stronger than fiberglass and plastic kayaks. The construction is sandwich. External layers (inside and outside) of fiberglass & epoxy with a wooden core in our constructions. OneOceanKayaks says a lot about the construction on their webpage "Composite Sandwich Core Panel - mechanics and principals". I wanted to add a video demonstration to convince sceptics that think pure plastic or fiberglass is less trouble. Find the video I am referring to lower down. My daughter is rocking the boat on the ground while I stand on the deck of the other end. No harm done.

A mended fiberglass boat is likely to require more skills to reach the original strength. A fiber boat with comparable weight to the wood composite is also likely to break sooner ie. more mending needed. Add the lesser risk of dropping or hurting yourself with handling a 5-10 kilo lighter boat.

If you plan to break and dump the broken kayak for the winter, then you should go for the plastic. Water and ice will not make you worse off for the spring when you want to fix that leaking crack. What you need is similar plastic and a substancial amount of heat to quickly melt some new plastic and bond it with the edges.   Fiberglass and wood kind of rots when swamped with water, but the rot does not happen much faster with epoxy&fiberglass laminated wood than with fiberglass that has lost its protecting gelcoat. The styren resin used when building fiberglass boats soaks water when exposed, as opposed to epoxy that is water resistant in comparison. The wood also soaks water but only to a limited amount. And since air is blocked by the water few microbes will enter the exposed wooden parts of the core. The soaking is demonstrated in the video referred to in this article. I also had a laminated piece out in the snow over the winter, big parts of wood exposed in the cuts, and minimal harm seen. Sadly I burnt it some weeks ago and could not add it to this video.

Mending a wood composite kayak can require as little as adding some epoxy to the surface. In the worse case you would push back the wood sticks so they match, dry the wood and soak the area with epoxy. Then sand it and add a new coating of fiberglass and epoxy. Sand it again to the finnish you need, and it is as strong as it was. Optionally you might want to glue in some new wood with the same colors and then finding the old damage is guesswork.

Mending fiberglass boats is not really difficult but is likely to require a bigger patch and might need something to act as a mold. Small cracks in the gelcoat (the colored hard outer shell) need to be opended and cleaned. Start with one side. Make sure the structure stays until you have enough stiffness to avoid molding/modelling. You can use epoxy. In fact epoxy is gerenrally recommended for repairs. Once you have replaced the broken old fibers with intact fibers, and sufficient thickness, then space for the colored gelcoat is grinded by sanding. And then apply gelcoat, with some repeated sanding for a nice finish.

To have and to hold a dear kayak for years and generations it is better be enjoyable and inspiering by looks and performance. Invest in a wooden kayak.

 

Last Updated on Wednesday, 07 December 2011 23:22
 

Papercraft built kayak - miniature

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PapercraftKayak.jpg

Now you can easily get time, space and budget för building your first kayak. Leave dreaming for others and buy the Paddlingsfabriken paper version of Fragrance Ply. Print it on some stiff paper and start cutting and taping. Most builders do it in less than an hour. We used 200gram A4 paper. You need scissors and tape. The model is downloadable from the following link. Payment by PayPal and they accept credit cards. You can start the download without delay.

Cut and tape kayak for one 200g paper copy (kajakfr.pdf)
Price: EUR €2.00

The video below is almost the same kayak being built by Jöns Aschan.

Take a cup of coffee or tee, some good music and start printing, cutting and taping. With this experience you will be one step closer to understanding the Stitch and Glue building process. Once you have your papercraft ready, go and compare to the Fragrance Ply found on this website and designed by Jöns Aschan.

 

Last Updated on Sunday, 04 December 2011 14:03
 

Building a strip kayak

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To provide an initial summary of the working steps involved:

  • Wood planks are stripped with a saw to form long strips measuring typically 18 mm x 7 mm.
  • The strip may be bevelled and faired
  • A set of hull forms (similar to bulkheads) are organised and aligned on a strongback or spine to give the kayak its proper shape
  • Strips are glued together ontop of the forms
  • The hull formed by the strips is faired and sanded for smoothness on the outside
  • Epoxy and fiberglass is layered ontop
Last Updated on Friday, 04 November 2011 09:45
 

Wood and epoxy kayaks made in Finland - place an order for yours

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Blade3.JPGPaddlefactory (www.paddlingsfabriken.fi) designs and builds kayaks for use in our own activites and for sale. At the moment 6 kayaks models are made. Compared to the weight these epoxy laminated wooden kayaks are stronger than fiberglass or plastic boats. Woodstrip kayaks are pieces of art that others will admire.  The Greenland style low volume "Fragrance" has made people turn their heads, more than the other models. 

Last Updated on Thursday, 11 August 2011 20:08